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Hydronic boilers
Hydronic boilers are used in generating heat typically for residential uses. They are the typical power plant for central heating systems fitted to houses in northern Europe (where they are commonly combined with domestic water heating), as opposed to the forced-air furnaces or wood burning stoves more common in North America. The hydronic boiler operates by way of heating water/fluid to a preset temperature (or sometimes in the case of single pipe systems, until it boils and turns to steam) and circulating that fluid throughout the home typically by way of radiators, baseboard heaters or through the floors. The fluid can be heated by any means...gas, wood, fuel oil, etc, but in built-up areas where piped gas is available, natural gas is currently the most economical and therefore the usual choice. The fluid is in an enclosed system and circulated throughout by means of a motorized pump. Most new systems are fitted with condensing boilers for greater efficiency. The name can be a misnomer in that, except for systems using steam radiators, the water in a properly functioning hydronic boiler never actually boils. These boilers are referred to as condensing boilers because they condense the water vapor in the flue gases to capture the latent heat of vaporization of the water produced during combustion.
Hydronic systems are being used more and more in new construction in North America for several reasons. Among the reasons are:
- They are more efficient and more economical than forced-air systems (although initial installation can be more expensive, because of the cost of the copper and aluminum).
- The baseboard copper pipes and aluminum fins take up less room and use less metal than the bulky steel ductwork required for forced-air systems.
- They provide more even, less fluctuating temperatures than forced-air systems. The copper baseboard pipes hold and release heat over a longer period of time than air does, so the furnace does not have to switch off and on as much. (Copper heats mostly through conduction and radiation, whereas forced-air heats mostly through forced convection. Air has much lower thermal conductivity and higher specific heat than copper; however, convection results in faster heat loss of air compared to copper. See also thermal mass.)
- They do not dry out the interior air as much.
- They do not introduce any dust, allergens, mold, or (in the case of a faulty heat exchanger) combustion byproducts into the living space.
Forced-air heating does have some advantages, however. See forced-air heating.
Accessories
Boiler fittings
- Safety valve: used to relieve pressure and prevent possible explosion of a boiler
- Water level indicators: to show the operator the level of fluid in the boiler, a water gauge or water column is provided
- Bottom blowdown valves
- Surface blowdown line
- Circulating pump
- Feedwater check valve or clack valve: a nonreturn stop valve in the feedwater line
Steam accessories
- Main steam stop valve
- Steam traps
- Main steam stop/Check valve used on multiple boiler installations
Combustion accessories
- Fuel oil system
- Gas system
- Coal system
- Automatic combustion systems
Other essential items
Controlling draft
Most boilers now depend on mechanical draft equipment rather than natural draft. This is because natural draft is subject to outside air conditions and temperature of flue gases leaving the furnace, as well as the chimney height. All these factors make proper draft hard to attain and therefore make mechanical draft equipment much more economical.
There are three types of mechanical draft:
- Induced draft: This is obtained one of three ways, the first being the "stack effect" of a heated chimney, in which the flue gas is less dense than the ambient air surrounding the boiler. The more dense column of ambient air forces combustion air into and through the boiler. The second method is through use of a steam jet. The steam jet oriented in the direction of flue gas flow induces flue gasses into the stack and allows for a greater flue gas velocity increasing the overall draft in the furnace. This method was common on steam driven locomotives which could not have tall chimneys. The third method is by simply using an induced draft fan (ID fan) which sucks flue gases out of the furnace and up the stack. Almost all induced draft furnaces have a negative pressure.
- Forced draft: Draft is obtained by forcing air into the furnace by means of a fan (FD fan) and ductwork. Air is often passed through an air heater; which, as the name suggests, heats the air going into the furnace in order to increase the overall efficiency of the boiler. Dampers are used to control the quantity of air admitted to the furnace. Forced draft furnaces usually have a positive pressure.
- Balanced draft: Balanced draft is obtained through use of both induced and forced draft. This is more common with larger boilers where the flue gases have to travel a long distance through many boiler passes. The induced draft fan works in conjunction with the forced draft fan allowing the furnace pressure to be maintained slightly below atmospheric.
See also
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